Home made leak down tester!

Does your Spree/Elite already run great, and you're trying to make it quicker/faster? Need a monster motor swap? Discuss your ideas here.

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Madman
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Home made leak down tester!

Post by Madman »

So I need to leak test my case.

So I decided to make my own leak down tester, the pictures tell the story!

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SYM dd
50mm 82cc KABOOOOOMMM
Strengthend crank
V8 typhoon
Malossi clutch springs yellow
Datona +20% center spring
kitako type x variator
Oko28mm
CT intake
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Madman
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Home made leak down tester!

Post by Madman »

Anyone else made one of these?
I'm yet to test it!
SYM dd
50mm 82cc KABOOOOOMMM
Strengthend crank
V8 typhoon
Malossi clutch springs yellow
Datona +20% center spring
kitako type x variator
Oko28mm
CT intake
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dun rite
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Re: Home made leak down tester!

Post by dun rite »

viewtopic.php?f=3&t=20006

theres this one.

Yours just clamps to the ct manifolds rubber connector?
taz 50mm bbk, 51g. rollers,1500 c spring
24mm arreche, #20 pilot, E2 needle clip on lower groove
arreche air filter
Naruku intake, reeds & block
v8 pipe
stock gears
trail tech temp & rpm gauges
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Madman
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Home made leak down tester!

Post by Madman »

dun rite wrote:viewtopic.php?f=3&t=20006

theres this one.

Yours just clamps to the ct manifolds rubber connector?
yeah just clamps on to the manifold where you would put the carb! And a bicycle pump on the tire tube valve, and the plug in the exhaust tightens up to make it leak proof but I still got to test it it needs a couple of days to cure.

Cost:
$9 for tire pressure gauge.
$1.50 for pipe 32mm
$1.00 for cap on pipe
$6 for plug
$2 for tire valve,
And I already had the silicone.

Drilled a hole for the valve in the plug.
And a hole for the gauge on the shaft of the pipe siliconed them in with overkill of silicone(only want to make it once)

Filled the plug with silicone and put a bolt through to squeeze so it expands in the exhaust. And results are pending! But it's cheap and you can get the parts at any hardware store!
SYM dd
50mm 82cc KABOOOOOMMM
Strengthend crank
V8 typhoon
Malossi clutch springs yellow
Datona +20% center spring
kitako type x variator
Oko28mm
CT intake
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LMH
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Re: Home made leak down tester!

Post by LMH »

you may have wanted to use less silicone. Ive noticed in house repairs if you use that much it wont dry ever. It should cure with in 24 hours max. Usually 12 is good. This is the one Im building.
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evilone
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Re: Home made leak down tester!

Post by evilone »

pressure tester.
Image

I put 2 of these covers along with a rubber seal over exhaust. Seems to work better than a plug.
Image

Now you need a to make a vacuum tester.
Image
2001 Honda Elite
1995 Yamaha Jog
1994 Yamaha Axis

I can't believe
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Madman
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Home made leak down tester!

Post by Madman »

evilone wrote:pressure tester.
Image

I put 2 of these covers along with a rubber seal over exhaust. Seems to work better than a plug.
Image

Now you need a to make a vacuum tester.
Image


Nice one there about the exhaust cover that looks simple but effective! I'll be doing that myself!!
SYM dd
50mm 82cc KABOOOOOMMM
Strengthend crank
V8 typhoon
Malossi clutch springs yellow
Datona +20% center spring
kitako type x variator
Oko28mm
CT intake
User avatar
evilone
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Re: Home made leak down tester!

Post by evilone »

Madman wrote:Nice one there about the exhaust cover that looks simple but effective! I'll be doing that myself!!
I tried an expanding boat drain plug and it leaked so i had to come up with something else. I use a piece of rubber about 1/16" thick that we have at work and it seals up great, gasket material doubled up would be good too.
2001 Honda Elite
1995 Yamaha Jog
1994 Yamaha Axis

I can't believe
that cop put me
in the backseat
when I clearly
called shotgun.
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Madman
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Home made leak down tester!

Post by Madman »

evilone wrote:
Madman wrote:Nice one there about the exhaust cover that looks simple but effective! I'll be doing that myself!!
I tried an expanding boat drain plug and it leaked so i had to come up with something else. I use a piece of rubber about 1/16" thick that we have at work and it seals up great, gasket material doubled up would be good too.
yeah the plug was the one thing I was worried about getting a seal and I had not thought about what to do your idea was just what I needed!! These tools should get sticky someplace as I'm sure others in time would want to do similar and when I was searching the Internet there was not a lot of ideas out there for our particular need!
SYM dd
50mm 82cc KABOOOOOMMM
Strengthend crank
V8 typhoon
Malossi clutch springs yellow
Datona +20% center spring
kitako type x variator
Oko28mm
CT intake
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LMH
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Re: Home made leak down tester!

Post by LMH »

I thought about the mighty vac also. Nicely done cheap! This is an essential tool for sure.
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Madman
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Home made leak down tester!

Post by Madman »

My leak down in action ( no pressure used )
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SYM dd
50mm 82cc KABOOOOOMMM
Strengthend crank
V8 typhoon
Malossi clutch springs yellow
Datona +20% center spring
kitako type x variator
Oko28mm
CT intake
User avatar
Madman
Board Supporter
Board Supporter
Posts: 261
Joined: Sat Sep 24, 2011 8:25 pm
Location: Japan

Home made leak down tester!

Post by Madman »

evilone wrote:pressure tester.
Image

I put 2 of these covers along with a rubber seal over exhaust. Seems to work better than a plug.
Image

Now you need a to make a vacuum tester.
Image

Thanks buddy your idea worked a charm!! Couldn't have done it without it!!

Image
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SYM dd
50mm 82cc KABOOOOOMMM
Strengthend crank
V8 typhoon
Malossi clutch springs yellow
Datona +20% center spring
kitako type x variator
Oko28mm
CT intake
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Mystic
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Re: Home made leak down tester!

Post by Mystic »

What yall think of my leak down tester? just built it today at the local hardware. The owner helped me so it doesnt look quite like what I had in mind and havent tested it yet but it costed less than 15 bucks :D Had to use an elbow where it clamps in the ct manifold because of the T but I think it will work fine
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1986 Spree/ Eve af16 swapped 65cc Prodigy vari 8g 9:1 Ruima gears
21mm OKO 42/100 32:1 45mph kymco zx exhaust
1994 Elite S 17.5mm Arreche, Daytona reeds, SEF ramp, pump plugged :D
1987 Elite SE50 af16 swapped
1989 Elite E SB50p
2003 Yamaha Zuma
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