In 1990, at the advanced age of 39, I bought a new Honda NS 50 with the intent of going racing. I had been eying mini racing, but I didn't want to go with a Yamaha YSR 50, mostly because I didn't fit(6'0" and a svelte 170# at the time), but also I didn't think much of it's antiquated under-square power plant.
The project was inspired by an article I saw in a Japanese Mini-Moto magazine that some thoughtful person in Japan had tossed in a box of Kitaco big-bore scooter kits I had ordered.
The text was in Japanese of course, but the photos showed an stereotypical Japanese technician in a white lab coat standing next to two disassembled engines layed out on a bench. But the two engines were named in English, NS 50 and CR 80.
I was intrigued, and took the article to the local university's language department for translation. When I went back, the person who did it wasn't there, just a note that said, "no fire". Hummm...
Well, I knew one thing though, the CR 80 was air-cooled and that nailed down the years down to a couple of mid '80's models.
With the two engines layed out on my bench(minus the lab coat), it became apparent that there was a lot of interchangeability.
The 80's close ratio tranny and internal rotor ign(including CDI) bolted right on/in the NS crankcase/crankshaft.
The ported cylinder was bored to fit a Kawasaki KX 60 piston, which with the stock NS crank came to 57cc's, well within the class limit for modded 50's, which was 61cc, to accommodate the stroked-crankshaft YSR's. The cylinder head's combustion chamber was reshaped on a lathe, adhering to the 1/3 squish band rule. The squish was real tight, .010" to .015", if I recall right.
All this came together real quick, but the carb and pipe took some development time. The first try was with the CR 80 bits, because I had them. Using the CR80's reed block and manifold, the 28 m/m round slide fitted ok, but cutting and re-welding the CR's up-pipe was a challenge. Lot's of carbon and no MIG welder made for "chicken-s*** welds. Anyhow I got it together and mounted and while the "Frankenpipe" was not pretty, it worked well. Too well. The bike was a rocket from the git-go, until I seized it(ever notice that two stokes run best right up to the point they seize?). Attempts to jet it safe proved fruitless and I came to understand that the pipe wasn't going to work, The center section was too fat, and the resultant steep rear convergent cones created a strong negative pressure pulse that the carb's fuel metering circuitry couldn't deal with.
Next try at a pipe. I ordered some cones from Air Cone and tried to make my own from scratch. Easier said than done as I discovered the problem that plagued all pre cad-cam pipe designers. To make the center cone the diameter I wanted, the cone angles became too steep and became counter-productive. At least the metal was clean and I could get some decent welds.
With a serviceable pipe, it now became clear that the carb was too big and a 26 m/m round slide Mikuni was fitted.
Chassis modifications at his point were zero, but I attended my first race anyway. It was at the old Las Vegas Speedway and was a silly venue for 50's. WOT with one down-shift for the entire lap. The Honda easily ran away from the YSR's and I thought, "this is going to be a piece of cake". Boy, did I have a lot to learn
The next race was at the Adams track, A fast, banked cart track near Bakersfield. I got waxed, but at least I wasn't last. The stock tire and frt. drum brake didn't inspire confidence and I had not a clue what I was doing(I remember scraping the shiney knee pucks on the asphault behind my truck so they didn't look so new). The Pros(who were not at Vegas) were crossing my bow like Nelson's warships "crossing the T" at Trafalgar. Obviously, both the bike and myself needed a lot more work. I did meet a guy who built me a pipe, a beautiful hydro-formed number that really woke the motor up.
Brackets were machined to adapt a YZ 80 caliper up front and the rotor was from an old CB200 mechanical disc brake model. The tire problem was solved when I was able to beg a used set of tires from the Pro RS125 riders(hey, they were only worn out on one side so I flipped them around, it's only a 50 after all ). Tiny Michelin slicks from the front of the RS125's, they were so small, that from a distance, they looked like inter-tubes wre mounted on the rims.
With the addition of clip-ons, this was the basic bike that I raced for four seasons.
I got better(why can't they all be left turns?) and if I could keep the leaders in sight, I had a chance. While the air-cooled YSR's lost power in final laps, the liquid-cooled Honda ran the same, start to finish.
A Kiehin 28 m/m flat slide(PWK) was installed and when I finally got it dialed in, it was like adding a supercharger! It was in this configuration that I was clocked at 74 m.p.h.(By radar) on the slight uphill starting straight at the Streets of Willow track(It was never dyno'ed, I think 15 h.p. at 15.000 r.p.m. would have been close. With a lighter rider and the right gearing, 80 m.p.h. would have been possible). At this particular track, I was able to pull the field by six lenghts at the start, only to have them breathing down my neck by turn three.
I studied Kieth Codes "A Twist Of The Wrist" till my head hurt(why couldn't he just come out and say what he meant? Well I guess he couldn't sell two more volumes if he did). I came to understand the lines(dirt racing didn't prepare me for this) and I managed to wobble to a fifth place Expert for the year.
The Big Wheel did have the advantage of the higher handle bars because nobody wanted to get their knuckles raked over in a turn and they gave me a wide berth. But the skinny tires didn't offer the grip of the YSR's 12" fatty slicks and I couldn't get the drive out of the tight cart track corners.
So I started over and built a "Small Wheel". To keep the front end geometry and wheelbase lenght reasonable with the 12" wheels, I turned the leading axle forks around so the fork tubes were behind the stearing stem, reducing the trail. Fork/tank clearance issues meant losing the stock fuel tank and I mounted an alum. tank from a very rare 1976 Yamaha YZ175X. With the aftermarket spun alum. YSR 50 wheels, it didn't weigh anything. I could pick it up and walk around with it!
The promoter proclaimed "World Mini Championship"( I know, they would murder us in Europe) was at Reno that year and that was where the "Small Wheel's"[now looking much like the NSR50 that would appear the next year] first and last outing took place. The Reno cart track was new and reflected the trend to "square-up" the curbs to keep the cart guys from putting their inside wheels on them and loading up the chassis. It was one of these curbs I clipped and put me into a memorable earth/sky earth/sky experience. I remember calmly watching the late afternoon sun reflect off the spinning frt. wheel as the bike catapulted over my head(The rider behind me, and eventual winner, rode under it, hitting and ruining his helmet in the process).
[Crashes are funny things, some unfold like in slow motion, giving one time to reflect on how much it will hurt and others blind side you].
Crashing always hurts, but the pain of that one lingered. I had won the first heat and was leading the second. But almost as bad, I caved in the side of my beloved YZ 175X fuel tank.
Back in the shop, I tried to blow out the dent with compressed air. I guess I over did it, because it blew up like a balloon
P.S. The little Honda engine was a rock. I only changed the rings once a season(13 or 14 races) and crank brg.s every other season. Never rebuilt the crank, amazing. It could have been taken to an even higher state of tune and remained reliable.

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I don't have many pic.s, but here are a couple. This appears to me like an early sm. wheel experiment. The pipe looks like a CR80 I cut-up and refitted, but I have not, as yet, mounted the CR80 internal rotor Ign
The wheels are stock YSR and later, when I actually switched to 12" wheels, I turned the tripple tree around so the fork tubes were behind the stem.