86 aero 50 died out of nowhere.
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86 aero 50 died out of nowhere.
I have a 1986 Aero 50 that was running great for the last few months. I was driving over a bridge and just as I got to the top it just died, no warning no sputtering, the headlight went out and she just shut down. I tried to restart with the electric starter and the kick start with no luck. I can hear the electric starter run but definitely no spark. I checked the fuse from the battery but it seems to be in working order. The headlight wont come on but blinkers and tail light do. I know electrical problems can be a pain so I was wondering if anyone had any suggestions on where to start.
Thanks in advance.
Thanks in advance.
Re: 86 aero 50 died out of nowhere.
Rectifier, cdi box, ground- sometimez bridges have slats for heating and cooling and they can toss a vehical around, used to see cars broken down all the time on the Causeway heading into NewOrleans. Check for loose wires, broken wires, and ungroded wires.
1993 ch80, swapped with a ch250
2021 DRZ400sm
2021 DRZ400sm

- Wheelman-111
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- Location: Deepinnaharta, Texas
Re: 86 aero 50 died out of nowhere.
Greetings:
Pull plastics and look as Mr. J suggests. I had my spark plug wire fall off the plug. Hope that is all it is. Loose carb mount happened to me once too. The headlight only comes on with engine running.
Pull plastics and look as Mr. J suggests. I had my spark plug wire fall off the plug. Hope that is all it is. Loose carb mount happened to me once too. The headlight only comes on with engine running.
Wheelman-111
Most of my money is spent on scooterparts. The rest is just wasted.
"ISO": '03 Vespa ET4 Malossi187 74MPH
Flash 9: 2001 Elite SR Contesta 72 ZX Tran, 9:1 Gears, Stock Airbox/Carb/Pipe 58.8 MPH
Punkin: 2010 Vespa/Malossi S78, 61MPH
Most of my money is spent on scooterparts. The rest is just wasted.
"ISO": '03 Vespa ET4 Malossi187 74MPH
Flash 9: 2001 Elite SR Contesta 72 ZX Tran, 9:1 Gears, Stock Airbox/Carb/Pipe 58.8 MPH
Punkin: 2010 Vespa/Malossi S78, 61MPH
Re: 86 aero 50 died out of nowhere.
Going up a hill usually requires alot of throttle, so maybe something got sucked into the carb. Everytime my aero dies it seems the carbs clogged up. Except last time when it sucked a 6mm nut into the case haha.
- Wheelman-111
- Moderator
- Posts: 10683
- Joined: Wed Oct 22, 2008 5:09 pm
- Location: Deepinnaharta, Texas
Re: 86 aero 50 died out of nowhere.
Greetings:
Flash 3 aspirated a chunk of filter sponge and dead-stalled on the first hard-throttle application, on the way to work. Easiest fix ever: New filter element from Noisy-Guy.
Flash 3 aspirated a chunk of filter sponge and dead-stalled on the first hard-throttle application, on the way to work. Easiest fix ever: New filter element from Noisy-Guy.
Wheelman-111
Most of my money is spent on scooterparts. The rest is just wasted.
"ISO": '03 Vespa ET4 Malossi187 74MPH
Flash 9: 2001 Elite SR Contesta 72 ZX Tran, 9:1 Gears, Stock Airbox/Carb/Pipe 58.8 MPH
Punkin: 2010 Vespa/Malossi S78, 61MPH
Most of my money is spent on scooterparts. The rest is just wasted.
"ISO": '03 Vespa ET4 Malossi187 74MPH
Flash 9: 2001 Elite SR Contesta 72 ZX Tran, 9:1 Gears, Stock Airbox/Carb/Pipe 58.8 MPH
Punkin: 2010 Vespa/Malossi S78, 61MPH
Re: 86 aero 50 died out of nowhere.
Pretty much anything that swallows a nut gets choked up.benji wrote: Except last time when it sucked a 6mm nut into the case haha.
Where talking about spark here too, maybe just put a new plug it, sometimes they just fowl out. Check to see if also it isnt the kill switch. Sometimes they get nasty and wont work right. Old bikes like these are a mess to wire.jcolella wrote:definitely no spark. I checked the fuse from the battery but it seems to be in working order. The headlight wont come on but blinkers and tail light do. I know electrical problems can be a pain so I was wondering if anyone had any suggestions on where to start.
Thanks in advance.
1993 ch80, swapped with a ch250
2021 DRZ400sm
2021 DRZ400sm

Re: 86 aero 50 died out of nowhere.
Thanks for the suggestions, Ill let you know how it turns out!
- patthesoundguy
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Re: 86 aero 50 died out of nowhere.
I've had the carb come loose as well. I've hit railroad tracks and had the wires that feed the coil pop off. Had to pull the plastics on the side of the road and yank the airbox cover to reattach them.
Dude! Ya Can't Fix Stupid!
84 Spree stock
84 Spree Dio AF18E MHR Cylinder Arrow Pipe 28mm OKO
80 Express, 47mm DR BBKit, Weak Ends Intake, Boyesen Dual stage reeds, 19mm Delorto carb, MLM pipe
79 Express
85 Aero 80 stock
84 elite 125 stock
84 Spree stock
84 Spree Dio AF18E MHR Cylinder Arrow Pipe 28mm OKO
80 Express, 47mm DR BBKit, Weak Ends Intake, Boyesen Dual stage reeds, 19mm Delorto carb, MLM pipe
79 Express
85 Aero 80 stock
84 elite 125 stock
- patthesoundguy
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Re: 86 aero 50 died out of nowhere.
I have also bumped the famous red kill switch on the handle bar and worked for hours to figure out why I had no spark.
Dude! Ya Can't Fix Stupid!
84 Spree stock
84 Spree Dio AF18E MHR Cylinder Arrow Pipe 28mm OKO
80 Express, 47mm DR BBKit, Weak Ends Intake, Boyesen Dual stage reeds, 19mm Delorto carb, MLM pipe
79 Express
85 Aero 80 stock
84 elite 125 stock
84 Spree stock
84 Spree Dio AF18E MHR Cylinder Arrow Pipe 28mm OKO
80 Express, 47mm DR BBKit, Weak Ends Intake, Boyesen Dual stage reeds, 19mm Delorto carb, MLM pipe
79 Express
85 Aero 80 stock
84 elite 125 stock
Re: 86 aero 50 died out of nowhere.
Haha! I've done that too!