This part is not finished, will not be finished for some time.....
Cardboard foundation
Bogged and shaped (sanded with 40 grit, no need to make it smooth), then placed clear packaging tape over it as a mould release
Then on with the carbon
then once set, pulled carbon off and removed the cardboard and bog mould
then a cardboard mould for storage compartment
as per before on with bog then followed with clear packaging tape (yes its unorthodox but it worked so well for me)
On with the carbon, once it was set as per before, removed the bog and cardboard framing
How I am mounting the speakers, 6mm thick alloy tapped for small threaded bolts
then with carbon fibre off cuts resin and stuck on, looks a little rough, but it will not be seen...
then covered the whole kick panel in resin with black pigment, did this so that no little bits of blue should show through any little holes in the carbon weave
(not sure why it looks white in the Photo, I think the garage light hit it funny, photo taken at night)
Resin the dash/glove box to the kick panel, here is a sneak preview of how it will sort of look
there will be 1 sheet of carbon going from the top to the bottom, and wrap around by bout 10mm onto the front to secure it and make it all smooth and nice
the speaker shrouds will be painted gun metal grey just like the rest of the bike.
The compartment will have some packaging tape placed on it, then a 3 layer skin of carbon moulded over it (this will be the door), then I will cut out the hole and place a couple stainless hinges, and modify the old key seat pop as the lock, and weather seal the door using rubber self adhesive tubing like what you would use around a house door
it is a little rough at the moment, but once done should look good, was not going to post this till I had the final product, but it may be some time and it would be good to keep this thread going....
the front of the kick panel is going to be gun metal grey, the horn shroud is carbon fibre