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Rattling Aero80

Posted: Fri Jul 01, 2011 4:12 pm
by nh_scooter
So ive read a few topics about rattling, and really hope mine isnt experiencing the "death rattle", so im looking for some input. I recently picked up a 1983 Aero 80. It was missing the variator, clutch and belt so all i could check was that the engine ran well (without any load whatsoever) and the body was in fine shape. fightingplankton was great and sold me the drive components i needed.

I put the needed parts on and durring its first test ride around a parking-lot scooter vibrated pretty bad just as the clutch is grabbing, once i opened the throttle enough the acceleration was great and the vibrating wasnt as noticeable. I didnt take it above 15mph since i dont know when the last time it was ridden. Anyone have any ideas what it could be, or what i should check?

Re: Rattling Aero80

Posted: Tue Jul 05, 2011 3:28 pm
by Wheelman-111
Greetings:

Sometimes it's just a loose heat shield or a centerstand buzzing on the cases. If that is ruled out, dismantlification to check for slop in the main, big-end, and little-end connecting rod bearings is required. Running the engine without a variator or a belt may not be a good idea.

Re: Rattling Aero80

Posted: Tue Jul 05, 2011 10:59 pm
by fightingplankton
did you sand down that rear pulley a bit? it had some pitting. i dont know if that would cause a rattle though, but if the belt isnt riding evenly it makes one think it would cause some vibration.

Re: Rattling Aero80

Posted: Tue Jul 05, 2011 11:34 pm
by Wheelman-111
Greetings:

I just re-read:
scooter vibrated pretty bad just as the clutch is grabbing, once i opened the throttle enough the acceleration was great and the vibrating wasnt as noticeable.
This suggests an issue with an out-of-round clutch bell. It just j-j-j-* as you take off?
When you said "rattling" I thought of slop in the bearings or really bad piston slap.
It might be considerably less complex.