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Tuning issues, possible leak? soft seize
Posted: Sun Jul 08, 2012 6:54 pm
by Paul604
Re: Tuning issues, possible leak? soft seize
Posted: Sun Jul 08, 2012 6:59 pm
by Mystic
doesnt look too bad, can you catch your fingernail in the scratches to the bore? also did you chamfer the piston skirts and the ports on that bore before you installed it? it doesnt look like the ports were chamfered. yes if the oil pump is not bolted down tight it could cause an airleak
Re: Tuning issues, possible leak? soft seize
Posted: Sun Jul 08, 2012 7:16 pm
by Paul604
Can't feel any of the scratches with my nail. Didn't chamfer anything. Kinda new to the whole 2 stroke game so I'll do some searching on that.
Re: Tuning issues, possible leak? soft seize
Posted: Sun Jul 08, 2012 8:15 pm
by Bear45-70
Mystic wrote:doesnt look too bad, can you catch your fingernail in the scratches to the bore? also did you chamfer the piston skirts and the ports on that bore before you installed it? it doesnt look like the ports were chamfered. yes if the oil pump is not bolted down tight it could cause an airleak
Doesn't matter if he can catch his finger nail, the piston and rings are junk and when he replaces the piston and rings, he will have to hone it anyway. If he is lucky the bore will hone out, if not a bore job.
Re: Tuning issues, possible leak? soft seize
Posted: Sun Jul 08, 2012 8:29 pm
by Mystic
No offense but Bear must have money coming out his rear he always says buy new stuff

The 50mm bores have very tight clearance and it is suggested to flex hone the bore before you ever install it which gives the piston and rings a little more clearance and massages the ports. take a small file and get the sharp edges off the ports in the bore and the sharp edges on the piston like at the bottom of the skirts and below where the pin slides in and light hone the cylinder. Make sure the pump is bolted tight and all gasket surfaces are sealed. I know for a fact you can still use a bore and piston after it has seized with a little cleanup as long as the piston isnt melted, deep grooves in the bore or broken rings. I have seized a stock bore with a cheap china piston at least 6 times before i chamfered everything and got it right and it runs strong. btw did you block off the oil lines running to the old pump?
Re: Tuning issues, possible leak? soft seize
Posted: Sun Jul 08, 2012 9:05 pm
by Bear45-70
Mystic wrote:No offense but Bear must have money coming out his rear he always says buy new stuff
Never said this. It only applies to specific situations and pistons and rings are one of them. The 50mm bores have very tight clearance and it is suggested to flex hone the bore before you ever install it which gives the piston and rings a little more clearance and massages the ports. take a small file
Using a file is the amaturish way I've ever heard of for chamfering the port edges. Rookie mistake. and get the sharp edges off the ports in the bore and the sharp edges on the piston like at the bottom of the skirts and below where the pin slides in and light hone the cylinder. Make sure the pump is bolted tight and all gasket surfaces are sealed. I know for a fact you can still use a bore and piston after it has seized with a little cleanup as long as the piston isnt melted, deep grooves in the bore or broken rings.
Sure you can. if you want an inefficient motor that leaks. I have seized a stock bore with a cheap china piston at least 6 times before i chamfered everything and got it right and it runs strong.
This is an example of someone who has no clue how to do it right. btw did you block off the oil lines running to the old pump?
Re: Tuning issues, possible leak? soft seize
Posted: Sun Jul 08, 2012 9:41 pm
by veedubh20
pb19mm carb lack of fuel feeding to 50mm.
you will need ct chrome intake and 28mm pwk flat slide carb