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'87 Aero 50 Mild Performance Resto

Posted: Thu Sep 13, 2012 10:08 pm
by TypeRated
I figured it's time to start a build thread on my scoot since I decided to go ahead and strip it down to the frame. Here she was as purchased. It ran, but I could only manage 27mph out of it :*:
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Yesterday, I got frustrated by all the grime and dirt, so I decided to pull it apart and do this properly.
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Today, I pulled some more stuff off, cleaned & painted the rear half of the frame, & re-wrapped the harness. I'm going to wait on painting the front half of the frame until the engine is back on.
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Shiny :2thumbs:
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I have a few parts in transit to me as I type:
Polini 2k green clutch springs
1.5k clutch torque spring
Ruckus variator & rollers
OEM Honda drive belt
Pocket bike exhaust
A few new (to me) plastics

Re: '87 Aero 50 Mild Performance Resto

Posted: Mon Sep 17, 2012 7:03 pm
by z50r-ghost
Wow! Black frame... I really like that!

Great work so far man; I'm looking forward to following your build. The parts you have on order will definitely help your acceleration and top speed.

I've been in love :love: with the 2nd gen Honda Aero 50 since I first saw one around 1986. I can remember it like yesterday; that shiny black body, bright "spark" red seat, and then watching it zoom off out of sight in my neighborhood... and I was only 6 years old! I remember always watching for it when I thought I heard a scooter, but when I really fell in love is when I saw all 3 color versions side by side at the Honda dealer. -I brought home the brochure read it a thousand times!

-j

Re: '87 Aero 50 Mild Performance Resto

Posted: Thu Sep 20, 2012 3:31 am
by maddog
The nb-50 has few performance parts offered plus it runs hot with a bore kit, i did the sa-50p swap then i went wild with my aero.

Re: '87 Aero 50 Mild Performance Resto

Posted: Thu Sep 20, 2012 1:03 pm
by Wheelman-111
Greetings:

True enough the parts are harder to find, but I don't agree that a Big-Block AF05 must run hot. The right parts - Malossi or Polini, LeoVince and a manifold/big carb conversion along with gears and tuning can make it reliable and pretty fast. There's more Satisfaction hunting down rare parts than punching a checklist of readily-available AF16 stuff anyway.

Re: '87 Aero 50 Mild Performance Resto

Posted: Thu Sep 20, 2012 4:45 pm
by TypeRated
z50r-ghost wrote:Wow! Black frame... I really like that!

Great work so far man; I'm looking forward to following your build. The parts you have on order will definitely help your acceleration and top speed.

I've been in love :love: with the 2nd gen Honda Aero 50 since I first saw one around 1986. I can remember it like yesterday; that shiny black body, bright "spark" red seat, and then watching it zoom off out of sight in my neighborhood... and I was only 6 years old! I remember always watching for it when I thought I heard a scooter, but when I really fell in love is when I saw all 3 color versions side by side at the Honda dealer. -I brought home the brochure read it a thousand times!

-j
Thanks man! I just couldn't keep the silver. The engine is getting the same treatment as well. Cool story too. I wish I could remember ever seeing any of 'em, but where I grew up, I never saw hardly any scoots at all.
Wheelman-111 wrote:Greetings:

True enough the parts are harder to find, but I don't agree that a Big-Block AF05 must run hot. The right parts - Malossi or Polini, LeoVince and a manifold/big carb conversion along with gears and tuning can make it reliable and pretty fast. There's more Satisfaction hunting down rare parts than punching a checklist of readily-available AF16 stuff anyway.
I could go ahead and do a swap, but I agree... where's the fun in that. I decided to see what I can squeeze out of the stock bore AF05. Speaking of, I'm having a hard time finding main jets for this carb. Should I go that route or just spring for a bigger carb/intake? What would you guys recommend?

Oh, also a small update. I finally had some time to start cleaning/disassembling the engine. She's getting there. Also got some new parts in too. And on a side note, I scored a good deal on a '08 Ninja 250 today :woot:
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What a mess...
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A few new things from daywot and the TotalRuckus classifieds...
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Re: '87 Aero 50 Mild Performance Resto

Posted: Thu Sep 20, 2012 4:53 pm
by GSX1400
For your jets :
http://www.jbc-accessoires.fr/scooter-m ... 8567587872
Scroll down till "gicleur Gurtner/Keihin xx"
Gicleur = jet

Clic on the name of the jet and you'll get the applications.
Cheap.
And if they won't care to send to the USA...PM me.

Re: '87 Aero 50 Mild Performance Resto

Posted: Thu Sep 20, 2012 4:56 pm
by GSX1400

Re: '87 Aero 50 Mild Performance Resto

Posted: Thu Sep 20, 2012 9:09 pm
by martynkim
Nice start to your build :2thumbs:

Re: '87 Aero 50 Mild Performance Resto

Posted: Fri Sep 21, 2012 10:43 pm
by maddog
OK it seems that i can now get a 7:7:1 gear ratio for the 85/87 aero along with other rare parts but i need to confirm these parts.

Re: '87 Aero 50 Mild Performance Resto

Posted: Fri Dec 28, 2012 7:27 am
by honda.tact.guy
Wheelman-111 wrote:Greetings:

True enough the parts are harder to find, but I don't agree that a Big-Block AF05 must run hot. The right parts - Malossi or Polini, LeoVince and a manifold/big carb conversion along with gears and tuning can make it reliable and pretty fast. There's more Satisfaction hunting down rare parts than punching a checklist of readily-available AF16 stuff anyway.

A very good point. Couldn't agree more! :smile:

Re: '87 Aero 50 Mild Performance Resto

Posted: Fri Dec 28, 2012 9:38 am
by swimmingfree
are you going to do some porting work on the case??
swimmingfree