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So close to running awesome... Please help

Posted: Sun Jul 13, 2008 8:32 pm
by RideRed1
I just registered but have been viewing the site since about 5 yrs ago when I bought my first spree. Awesome site! Right now Im working on an 84 that I have had for about 3 years and am determined to get going now. I put new rings and a new cylinder on a few years back(due to exhaust broke off exhaust outlet of cylinder. Thanks again greg :) ).


Now for the problem. It will not idle unless the idle screw is about 1/5 a turn from all the way seated, It cuts out badly at wide open throttle. Midrange is awesome, just bucks and * at wot (only about 22mph).
Recently to try get rid of the problem I have tore down and cleaned the carb about 5 times throroughly(even removing emulsion tube), checked the petcock, cleaned out fuel screen, ported the intake, checked reeds(looked okay far as I could tell with naked eye), have checked for intake leaks, cleaned out airbox and lid, replaced air filter.. And im sure a bit more..

Now tonight I got thinking possibly the bystarter sticking, sure enough when I pulled it off the brass tube that holds the needle was stuck and had to remove with pliers. Looks like the cylinder for that tube has a bump in it that needs to be filed.

For kicks I left the bystarter completely out. I could set the idle as normal, and ran perfectly. I took it for a quick burn WOT and hit 29mph no bogging. If I cover the hole at all for the bystarter, It will immediately stall unless I have the idle screw almost all the way back in... Any ideas on my problem? I figured if it was a stuck bystarter, I could remove it and still block it with my finger and tune it ok... Thanks alot for the help!

Posted: Mon Jul 14, 2008 3:46 pm
by RideRed1
No ideas?

Posted: Mon Jul 14, 2008 5:02 pm
by Kenny_McCormic
If the bystarter hole is damaged (too long of a carb mounting bolt crushed it) file/dremel it till the by starter slides in and out all the way freely and if that puts a hole in the carb fill that part of the carb in with jb weld.

Posted: Mon Jul 14, 2008 5:13 pm
by RideRed1
Thanks for the reply. What do you think as for the running badly even with my finger over the hole? Runs perfectly with bystarter completely removed....

Posted: Mon Jul 14, 2008 5:59 pm
by Kenny_McCormic
It sucks fuel with the by starter removed, it sucks air to make up for it with your finger not there.

Posted: Mon Jul 14, 2008 6:59 pm
by RideRed1
So the whole problem could be the bystarter getting stuck?

Posted: Mon Jul 14, 2008 9:31 pm
by RideRed1
I just got done dremeling out the bystarter cylinder. Sure enough.. Runs awesome! Hits 29mph on flats and pulls good throughout the rpm range :D
Thanks alot for the help. I appreciate it!

Posted: Mon Jul 14, 2008 9:40 pm
by Kenny_McCormic
That is your problem.